⚒ Furniture Ltd · MD-540 · The Recipe Book

Manufacturing Manuals
12 Products · One Workshop

Every manual on this page is a complete recipe — what plastic, which MPT stream, what process, what kit, how long per unit, cost in, retail out, margin, market notes, food-contact compliance. One page per product. Open the one you want to make today.
♻️
Source
MPT
🔥
Process
Mould / Press / Extrude
🪚
Finish
Big Man · QC
📦
Ship
Furniture Ltd
💷
Revenue
+ Royalty
Products
12
Categories
5
Avg Margin
76%
Food-Contact
4
Garden
5
Logistics
2

The Catalogue · Open a Manual

🪑
Garden Furniture
Garden Bench · 2-Seat
Plastic-lumber bench · 2-seat · weatherproof · 25-year frame
Polymer
18.0 kg/unit
Cycle
3.5 hrs (1 person · after extrusion)
Retail
£185 — £245
Margin
82% gross @ £200 RRP
Open Manual →
💺
Garden Furniture
Garden Chair · Stackable
Single chair · stackable · UV-stable · 5-year warranty target
Polymer
3.6 kg/unit
Cycle
55 seconds cycle · ~60 chairs/hour
Retail
£18 — £32 each (£68 for 4-pack)
Margin
78% gross @ £22 RRP
Open Manual →
🟫
Garden Furniture
Garden Table · 6-Seater
Outdoor table · 6-seat · plastic-lumber top + steel or timber frame
Polymer
32.0 kg/unit
Cycle
5 hrs (1 person · post-extrusion)
Retail
£395 — £580
Margin
84% gross @ £450 RRP
Open Manual →
🥡
Kitchen · Food Contact
Food Container · 'Tupperware' Style
Stackable food container · clip-lid · range of sizes
Polymer
0.18 kg/unit
Cycle
30 seconds cycle (base + lid pair) · ~120 sets/hour
Retail
£3.50 — £8.00 each · £18–£28 set of 5
Margin
72% gross @ £5 RRP (single)
Open Manual →
🍴
Kitchen · Food Contact
Kids Cutlery · Knife & Fork Set
Child-safe blunt knife + fork + spoon · dishwasher-safe · colour-coded
Polymer
0.04 kg/unit
Cycle
18 seconds cycle · ~200 sets/hour
Retail
£3.50 — £6.00 set · £24 for 6-set pack
Margin
85% gross @ £4 RRP
Open Manual →
🟩
Kitchen · Food Contact
Chopping Board · A4 + A3
Solid plastic chopping board · A4 (kids) + A3 (kitchen) · colour-coded
Polymer
0.45 kg/unit
Cycle
8 mins per board (1 person · post-press)
Retail
£7 — £14 (A4) · £18 — £32 (A3) · £42 for colour-coded 5-pack
Margin
80% gross @ £10 A4 RRP
Open Manual →
🍽
Kitchen · Food Contact
Food Tray · Cafeteria + Picnic
Compartmentalised food tray · cafeteria 6-section + flat picnic
Polymer
0.55 kg/unit
Cycle
45 seconds cycle · ~75 trays/hour
Retail
£4.50 — £9.00 each · £30 for 6-tray pack
Margin
76% gross @ £6 RRP
Open Manual →
🪴
Garden · Non-Food
Plant Pot · Range
Plant pots from 9 cm seedling to 50 L planter · drainage included
Polymer
0.28 kg/unit
Cycle
20 sec (9 cm) → 18 min (50 L rotomoulded)
Retail
£1.50 (9 cm) → £45 (50 L) · £14 for 12-pack 1L
Margin
70% gross blended
Open Manual →
📦
Storage · Non-Food
Storage Crate · Stackable
Stackable storage crate · 30L · 50L · 65L · industrial-grade
Polymer
1.8 kg/unit
Cycle
75 sec cycle · ~48 crates/hour
Retail
£12 — £22 each · £55 for 4-pack
Margin
80% gross @ £15 RRP
Open Manual →
🟫
Logistics · Non-Food
HDPE Pallet · Euro + UK Standard
Plastic pallet · Euro 1200×800 + UK 1200×1000 · 1500 kg load
Polymer
22.0 kg/unit
Cycle
120 sec cycle · ~30 pallets/hour
Retail
£55 — £95 each · £42 each on contract pricing for 1000+/year
Margin
60% gross @ £70 contract / 75% @ £95 spot
Open Manual →
Garden · Non-Food
Decking Board · Composite Plank
Decking plank · grooved profile · 25-year guarantee · 145×25mm × 3.6m standard
Polymer
7.2 kg/unit
Cycle
Continuous extrusion · ~60 m/hour
Retail
£28 — £48 per board · £62/m² installed contract
Margin
65% gross @ £35 RRP
Open Manual →
🪝
Small Goods · Non-Food
Coat Hook + Door Wedge · Bonus Items
Small fast-cycle items: coat hooks, door wedges, key fobs, plant labels — fill the moulder's idle hours
Polymer
0.04 kg/unit
Cycle
12 sec cycle · ~480 hooks/hour (16-cavity)
Retail
£1.50 — £4 each · £8 for 4-pack · £14 for 12-pack
Margin
88% gross @ £2 RRP
Open Manual →

How These Pages Work

Every manual is a self-contained recipe — pick a product, read it once, and you know the polymer to source from MPT, the kit to buy or rent, the cycle time per unit, what each unit costs to make, what to charge, and what to watch out for legally. Items marked ⚠ FOOD-CONTACT require either closed-loop food-grade certified recycled polymer or a virgin food-grade outer layer — read each page's compliance section before selling them as anything that touches food.

⚒ Build #121 · MD-540 · A skip of plastic becomes a chair becomes a meal.

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