⊹ All Manuals 🪑 Furniture Ltd 🧪 MPT 🪖 Digital Army
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Garden Furniture

Garden Bench · 2-Seat

Plastic-lumber bench · 2-seat · weatherproof · 25-year frame

The Recipe

Polymer
Mixed HDPE + LDPE (recycled · MPT Stream 1)
Per Unit
18.0 kg
MPT Stream
Stream 1 · Mixed HDPE bottles + LDPE film · £1.20/kg internal
Process
Plastic-lumber extrusion → planks → cut + bolt → optional timber accents (Big Man finish)
Cycle Time
3.5 hrs (1 person · after extrusion)

Kit Required

  • Sheet press / extruder (entry: £18k second-hand)
  • Mitre saw + cordless drill set
  • Stainless A4 bolts + washers
  • Mould or jig for plank thickness (45 × 145 mm standard)

The Economics

£185 — £245Retail target
Cost In
£28 (polymer @ £1.20/kg + £6 fixings + £3 timber trim)
Margin
82% gross @ £200 RRP
Market
Garden centres, council park procurement, school playgrounds, holiday parks. Direct B2B sells the fastest.
⚠ Compliance · Read Before Selling Standard EN-581 outdoor furniture safety. NO food-contact issue. UV stabiliser recommended in polymer blend.

The Jobs Cascade · Who Gets Paid

Extruder operator Big Man finisher Picker Driver QC

Every product is a chain of jobs. Every job pays someone. This is how Furniture Ltd builds the Digital Army payroll.

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⚒ Build #121 · MD-540 · Garden Bench · 2-Seat

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